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Spheronization

Taste-Masking

Taste-Masking

Expert Solution

Spheronization

Spheronization is the process where extrudates (the output from an extruder) are shaped into small rounded or spherical granules. In practice, these usually vary in size from 0.4 to about 3.0 mm. The use of these spheroids can be relevant for a wide variety of industries.

Spheronization provides an efficient method of producing uniform discrete particles of various sizes (size can be controlled, according to user needs between a wide range of diameters). As an example, where spheres would allow better dispersion of ingredients is especially useful in the pharmaceutical, biotechnology (such as bone filler and regeneration) and nutraceutical industries. This allows for more accurate dosage measurements when filling capsules. In other industries such as neutraceutical supply, the capsules can be coloured or coated allowing for easy identification, also dissolution and active material release properties can be controlled.

Taste-Masking

Taste-masking techniques are applied to mask or overcome the bitter or unpleasant taste of active pharmaceutical ingredients/drugs to achieve patient acceptability and compliance. Oral administration of bitter or unpleasant tasting drugs is often the biggest barrier for patient groups, such as paediatrics and geriatrics. An unpleasant taste is the biggest barrier in the treatment of the pediatric population.

Unless the active ingredient is tasteless or does not have any unpleasant taste, taste-masking plays a key role in the success of a final solid oral dosage form.

Tablet Formulations

In the tablet-pressing process, it is important that all ingredients be fairly dry, powdered or granular, somewhat uniform in particle size and freely flowing.

Mixed particle sized powder can segregate during manufacturing operations, which can result in tablets with poor drug or active pharmaceutical ingredient (API) content uniformity.
Content uniformity ensures that the same API dose is delivered with each tablet.

Most tablet formulations include excipients.
Binder is added in the formulation to help hold the tablet together and give it strength e.g.lactose and hydroxypropylmethylcellulose.

Often, an ingredient is also needed to act as a disintegrant to aid tablet dispersion once swallowed releasing the API for absorption.

Some amounts of lubricants are usually added as well. The most common of these is magnesium stearate. These help the tablets once pressed to be more easily ejected from the die.

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Pharmaceutical Formulations

Welcome to Bhawin, your trusted partner in Pharmaceutical Formulations. We understand the critical role that high-quality formulations play in the pharmaceutical industry. At Bhawin, we are dedicated to providing exceptional pharmaceutical formulation services, including compliance testing services and method development, that meet the most stringent industry standards.

Benefits Dedicated to Providing Quality Pharmaceutical Formulations

When it comes to Pharmaceutical Formulations, we are committed to delivering benefits that go beyond the ordinary. We believe in setting the highest standards and ensuring that our clients receive the best. Here are some of the critical benefits dedicated to our Pharmaceutical Formulation Services:

  1. Spheronization: Spheronization is the process of shaping extrudates into small, rounded granules. These granules are invaluable in the pharmaceutical industry for their role in ensuring precise dosage measurements when filling capsules. Spheronization allows for better dispersion of ingredients and helps control dissolution and active material release properties.
  1. Taste-Masking: Taste-masking techniques are crucial in making pharmaceutical formulations more patient-friendly. Taste-masking ensures patient acceptability and compliance with medication, making it an essential aspect of pharmaceutical formulations.
  1. Expert Solutions: Our pharmaceutical formulation services provide tailored solutions that ensure the highest quality formulations.

Spheronization

Spheronization is a pivotal process in the pharmaceutical industry. It involves shaping extrudates into small, rounded, or spherical granules that are essential for various applications. These granules typically range in size from 0.4 to about 3.0 mm and find relevance in pharmaceuticals, biotechnology, and nutraceutical industries.

Spheronization offers several benefits to Pharmaceutical Companies, which are as follows:

  1. Precise Dosage Control: One of the most significant advantages of spheronization in pharmaceuticals is the ability to achieve precise and consistent dosage control. The uniform spheroids ensure that each tablet or capsule contains the exact amount of active pharmaceutical ingredient (API) needed. This level of precision is crucial in pharmaceutical formulations, as it guarantees accurate and reliable medication dosing.
  1. Enhanced Bioavailability: Spheronization enhances the bioavailability of medications. The uniformity and optimal particle size distribution of spheroids lead to improved drug performance. With consistent particle sizes, APIs are absorbed more efficiently within the gastrointestinal tract, resulting in enhanced therapeutic effects.
  1. Controlled-Release Formulations: In the realm of pharmaceuticals, controlled-release or extended-release formulations are often required to achieve specific therapeutic goals. Spheronization allows for precise control over the dissolution and release properties of the spheroids. Pharmaceutical manufacturers can tailor these properties to ensure that the API is released at a controlled rate, offering a sustained therapeutic effect and minimizing side effects.

To summarize, spheronization is an indispensable process in the pharmaceutical industry, providing a diverse range of benefits that directly contribute to the development of high-quality and effective medications.

Taste-Masking

Taste-masking is a critical aspect of pharmaceutical formulations, especially when dealing with drugs that have a bitter or unpleasant taste. Achieving patient acceptability and compliance is a significant challenge, particularly in pediatrics and geriatrics.

Taste-masking techniques offer several benefits, which are as follows:

  1. Enhanced Patient Acceptance: Taste-masking techniques play a pivotal role in enhancing patient acceptance and compliance, particularly among specific patient groups such as pediatrics and geriatrics. Overcoming the taste barrier is instrumental in ensuring that patients, including children and senior citizens, adhere to their treatment regimens.
  1. Oral Dosage Administration: Oral administration is the most common route for taking medications. In many cases, the taste is a significant factor influencing a patient’s willingness to take a medication. Taste-masking techniques make it possible to formulate oral medications that are not only effective but also palatable, ultimately leading to improved patient experiences.
  1. Pediatric Medicine: Taste-masking is of paramount importance in the field of pediatric medicine. Children often have a strong aversion to bitter tastes, making it challenging for caregivers to administer medications. Taste-masking ensures that pediatric medications are not only practical but also enjoyable for children to consume, improving their overall healthcare experience.

To summarize, taste-masking techniques in pharmaceuticals are invaluable for improving patient compliance, enhancing the administration of medications, and ensuring a positive patient experience.

Tablet Formulations

In the tablet-pressing process, all ingredients must be dry, powdered, or granular, reasonably uniform in particle size, and free-flowing. The mixed particle-sized powder can segregate during manufacturing, leading to tablets with poor drug content uniformity. Content uniformity is crucial to ensure that each tablet delivers the same API dose. Most tablet formulations include excipients, including binders, disintegrants, and lubricants.

Binders

Binders play a crucial role in tablet formulations. They are the components that hold the various ingredients together and provide the tablet with the necessary cohesion and strength. Binders are essential for ensuring that the tablet remains intact during manufacturing, handling, and consumption. In tablet formulation, binders serve several vital functions:

  1. Coherence: Binders act as adhesive agents, ensuring that the powdered or granulated ingredients stick together, which is crucial for maintaining the tablet’s structural integrity.
  1. Granule Formation: During the granulation process, binders help form granules by binding the particles together, which is particularly important in wet granulation processes.
  1. Content Uniformity: Binders contribute to content uniformity by distributing the active pharmaceutical ingredient (API) evenly throughout the tablet, which ensures that each tablet delivers a consistent dose.
  1. Dissolution Rate: The choice of binder can influence the tablet’s dissolution rate. Some binders may slow down dissolution, allowing for extended drug release, while others may facilitate rapid dissolution for immediate drug release.

The selection of a binder depends on the specific requirements of the tablet, such as its intended use and desired drug release profile.

Disintegrants

Disintegrants are essential in tablet formulations to ensure that the tablet rapidly breaks apart and disperses in the gastrointestinal tract after ingestion, which is particularly important for tablets designed for oral administration. Disintegrants promote the disintegration of the tablet by breaking down its structure and allowing the active pharmaceutical ingredient (API) to become available for absorption. Critical functions of disintegrants in tablet formulations include:

  1. Rapid Disintegration: Disintegrants facilitate the rapid disintegration of the tablet into smaller particles, increasing the surface area available for drug release.
  1. Bioavailability: By promoting disintegration, disintegrants enhance the bioavailability of the drug, ensuring that it can be absorbed effectively in the digestive system.
  1. Improved Patient Compliance: Tablets that disintegrate quickly are more likely to be accepted by patients, particularly those who may have difficulty swallowing or who prefer a convenient dosage form.

The choice of disintegrant depends on factors such as the desired disintegration time and the specific requirements of the formulation.

Taste-masking techniques are applied to mask or overcome the bitter or unpleasant taste of active pharmaceutical ingredients/drugs to achieve patient acceptability and compliance. Oral administration of bitter or unpleasant tasting drugs is often the biggest barrier for patient groups, such as paediatrics and geriatrics. An unpleasant taste is the biggest barrier in the treatment of the pediatric population.

Unless the active ingredient is tasteless or does not have any unpleasant taste, taste-masking plays a key role in the success of a final solid oral dosage form.

Lubricants

Lubricants are essential components in tablet formulations to prevent the tablet mixture from adhering to the tablet press or other machinery during the manufacturing process. They ensure that the tablet blend flows smoothly and uniformly into the die cavity of the tablet press and that the tablets can be quickly ejected from the die after compression. Critical functions of lubricants in tablet formulations include:

  1. Reduced Friction: Lubricants reduce the friction between the tablet mixture and the surfaces of the tablet press, preventing sticking and ensuring a consistent tablet shape.
  1. Easier Tablet Ejection: Lubricants make it easier for the tablet to be released from the die cavity, reducing the risk of tablet breakage or damage during the ejection process.
  1. Enhanced Efficiency: The use of lubricants streamlines the tablet manufacturing process, making it more efficient and cost-effective.

To summarize, binders, disintegrants, and lubricants are integral components in tablet formulations. The selection of these excipients is a critical step in the tablet formulation process and requires careful consideration of the desired tablet characteristics and performance.

Why Choose Bhawin LLC for Pharmaceutical Formulations Services

At Bhawin, we understand the unique needs of the pharmaceutical industry and have tailored our services to meet these needs. When you choose us for your pharmaceutical formulation services, you’re making a decision that comes with a host of benefits and advantages. Here are some compelling reasons why Bhawin LLC should be your preferred partner for pharmaceutical formulations:

  1. Scientific Excellence: Our team is comprised of highly skilled scientists and experts in the field of pharmaceutical formulations. When you work with us, you’re benefiting from the knowledge and experience of a team committed to delivering the best results.
  1. Compliance Expertise: Regulatory compliance is a critical aspect of pharmaceutical formulations. Our team is well-versed in industry regulations and guidelines. We ensure that your formulations meet all compliance requirements, giving you peace of mind when it comes to regulatory approvals.
  1. Collaborative Approach: We believe in collaboration. When you choose Bhawin LLC, you’re not just hiring a service; you’re gaining a partner who is dedicated to your success. We work closely with you to understand your goals, challenges, and vision. Your input is valuable to us, and we consider it throughout the project.
  1. Cost-Effective Solutions: While we maintain the highest quality standards, we also understand the importance of cost-effective solutions
  2. Proven Track Record: Bhawin LLC has a proven track record of delivering outstanding pharmaceutical formulations. Our reputation in the industry speaks for itself.

Taste-masking techniques are applied to mask or overcome the bitter or unpleasant taste of active pharmaceutical ingredients/drugs to achieve patient acceptability and compliance. Oral administration of bitter or unpleasant tasting drugs is often the biggest barrier for patient groups, such as paediatrics and geriatrics. An unpleasant taste is the biggest barrier in the treatment of the pediatric population.

Unless the active ingredient is tasteless or does not have any unpleasant taste, taste-masking plays a key role in the success of a final solid oral dosage form.

Taste-masking techniques are applied to mask or overcome the bitter or unpleasant taste of active pharmaceutical ingredients/drugs to achieve patient acceptability and compliance. Oral administration of bitter or unpleasant tasting drugs is often the biggest barrier for patient groups, such as paediatrics and geriatrics. An unpleasant taste is the biggest barrier in the treatment of the pediatric population.

Unless the active ingredient is tasteless or does not have any unpleasant taste, taste-masking plays a key role in the success of a final solid oral dosage form.

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When you partner with Bhawin for pharmaceutical formulations, you’re embracing a commitment to excellence and precision. Our range of services, including compliance testing and method development, ensures that your pharmaceutical formulations meet the highest quality standards.

We invite you to explore our services and discover how Bhawin can be your trusted partner in pharmaceutical formulations. Contact us today and unlock the power of high-quality pharmaceutical formulations for your projects and research endeavours. Your success is our commitment.